IP67 Power Supplies for Conveyors
DCC Automation, a division of Dairy Conveyor Corporation, located in Brewster, New York, DCC has been designing, engineering, manufacturing and installing conveyor systems – for dairies, citrus products, juices and frozen foods – for over 50 years. The key to DCC’s success is a stainless steel conveyor system that is able to withstand the soapy, hot, high pressure washdowns called for in the food industry. DCC has improved on their stainless steel system by introducing a zero-pressure accumulation conveyor, coined Aqua-Zone. Zero-pressure accumulation is a method of accumulating product on the conveyor without the pressure of the products causing a pile-up on the system.
DCC designed the Aqua-Zone system by employing a series of washdown resistant electronic vision sensors with onboard logic that monitor and control independently driven accumulation zones, and then deliver (or remove) drive force from specific accumulation zones depending upon product flow conditions.
In order for DCC to introduce the Aqua-Zone system into washdown or high moisture environments, it first had to ensure that all the parts incorporated into the system were able to withstand these conditions, which led them to Turck. “For our stainless steel zero pressure accumulation conveyor, we were looking for a high quality, compact, 24V power supply that would withstand frequent washdowns and exposure to moisture without requiring a separate water tight enclosure,” says Scott.
DCC chose to implement Turck’s IP67 rated power supply for its Aqua-Zone system. The Turck system supported all of DCC’s power requirements, along with providing appealing mounting possibilities due to its compact footprint. The power supply is mounted underneath the conveyor which provides a measure of protection from the water and spray, but is still able to be monitored by plant personnel when the conveyor systems are mounted overhead, as they often are in the food sector. “DCC has a quality and performance oriented mindset, which is why many of our clients seek us out in the first place. Turck’s innovative design fit our high standards for the equipment that is used on our systems,” adds Scott.
“If it weren’t for Turck, we’d have to use a NEMA 12, non-water proof power supply and mount it in an enclosure,” Scott continues. “Not only have we saved the cost of the enclosure, we don’t have to worry about leakage or not properly sealing the enclosure. Since Turck’s power supply is about one-third of the footprint of an enclosure, we were able to mount it in an area that is more convenient for the customer to access.”
- Automotive
- Press Shop – Tool Identification
- Sheet Metal Thickness Measurement
- Body Shop – Welding Nut Detection
- Paint Shop – Skid Identification
- Final Assembly – Robot Assembly
- Final Assembly – Diagnosis of Leaks
- Area Guarding for Robotic Cells
- Tier 1 – Bumper Identification
- Powertrain – Contactless Verification
- Inspection of Tips on a Welder
- Body Detection in Automobile Production
- Item-level Detection with UHF RFID
- Manual Feeding in Weld Cell
- Detecting Black Parts on Black Door Panel
- Moonroof Clear Glass Detection
- Long-Range Inspection in Automotive Assembly
- Rubber Washer Detection on Engine Block
- Engine Block Part-In-Place Detection
- Electric Vehicle Detection in Charging Station
- Vehicle Detection in a Self-Serve Car Wash
- SUCCESS STORIES
- RFID Guides AGV in Suspension Production
- IO-Link Wired Silencer Production
- Workpiece Carrier Identification in Rear Vent Production
- Weld Nut Sensing
- RFID Traceability
- RFID in Engine Production
- Bumper Production with Identification
- Solutions for Paint Shops
- Welding and Assembly Sensors
- Angle Sensors for Assembly Systems
- Tool Identification
- RFID Identification of Injector Nozzles
- RFID in the Body Shop
- IO-Link Eases Differential Gear Production
- Pick-to-Light for Bumper Assembly
- RFID and I/O Modules for Safe Tool Changes
- Ply Orientation Inspection
- Chemical
- Detection of Pigs
- Remote Signal I/O
- Easy Connection of Field Devices
- Signal Processing with System I/O in the Control Cabinet
- Remote Tank Level Monitoring with DX70
- Signal Separation with Interface Technology in the Control Cabinet
- Identification of Hose Connections
- Efficient Monitoring of Cabinets in the Field
- Monitoring of Quarter Turn Actuators
- Planning and Assembly of System Solutions
- Success Stories
- I/O System Excom Creates Space in the I&C Rooms
- Zone 2 and 22 RFID
- Efficient Testing Control
- Intrinsically Safe Field Communication
- Process Control System Partnership
- Hazardous Area Remote I/O
- Dual Valve Position Feedback
- Flexibility with Fieldbus
- Asset Management with Remote I/O
- Correct Positioning with RFID in Carbide Production
- Energy
- Food and Beverage
- Dough Height Inspection for Accurate Measurement
- Dough Thickness Control in Rolling Machines
- Leading Edge Detection of Plastic Container
- Date/Lot Code Verification
- Identification of Food Containers
- Detection of Valve Position
- Container Check
- Barcode Reading on Depalletizer Station
- Reliable Cap Orientation Verification in Aseptic Areas
- Detection of Pipe Elbows
- Clear and Tipped Bottle Detection on Depalletizer
- Clear Plastic Bottle Detection
- Identification of Chocolate Moulds
- Frozen Food Packaging Label Inspection
- In-Line Bottle Accumulation on Single Filer
- Detecting Refrigerated Breakfast Rolls on a Multi-Lane Conveyor
- Success Stories
- Track and Trace in Meat Production with RFID
- Contact-free Encoder in Potato Production
- UHF RFID in Food Distribution Center
- RFID for Chocolate production
- Distributed I/O for Food Equipment
- Remote I/O for Distilleries
- RFID and Autoclaves
- IP67 Power Supplies for Conveyors
- Transparency in Chocolate Manufacturing
- Identification in Food Product Storage
- Mobile Equipment
- Distribution Lines for Field Sprayers
- Loading Dock Occupancy Monitoring
- Measuring the Ground Clearance on a Field Sprayer
- Monitoring Railcars Wheels Wirelessly
- Reach Stacker Status With Bright Lighting Indicators
- Angle Measurement on a Field Sprayer
- Determining the Boom Angle Position
- Material Flow Monitoring on a Combine Harvester
- Vehicle at Loading Dock
- Equipment Compartment Illumination on Fire Engines
- Wireless Forklift Signaling
- STS Collision Avoidance
- Two-Axis Tilt Measurement on a Combine Harvester
- Success Stories
- Position Measurement with RFID and Encoder
- Speed Control via Radar Sensor QT50
- RFID Guides AGV in Suspension Production
- Block I/O Modules on Super Yacht
- Wear-free Encoder on Hopper Dredger
- I/O for Dust Suppression
- Cabinet Cooling
- Quick Disconnect Connectivity
- Automation Solutions for Extreme Cold
- Remote I/O for Cranes
- Rugged Heavy Metal Lifting
- Rollercoaster Positioning
- Mobile Machinery Solutions
- Exact Height Positioning
- Critical Angle Sensing
- Angle Sensor Detects Platform Lift
- Predictive Maintenance of Machine Parts at Port-Based Coal Conveying Facility
- Oil and Gas
- Packaging
- Identification of Printing Color Cartridges
- Reliable Operation of Machines
- Monitoring of Caps in Filling Lines
- Monitoring Changeover Processes
- Identification of Test Bottles
- Level Monitoring of Ground Coffee
- Box Insert Detection
- Carton Dimensioning
- Clear Container Detection
- Correct Label Verification
- Detecting Different Size Packages on a Conveyor
- High-Speed 2D Barcode Inspection
- Multicolored Reflective Package Detection
- Plastic Roll Diameter Measurement
- Tube Positioning Using a Registration Mark
- Vertical Form Fill Seal Machine Solutions
- Success Stories
- Pharma
- Monitoring of Quarter Turn Actuators
- Detection of Pipe Elbows
- High-Speed Tablet Counting With Fiber Amplifier
- Remote Signal I/O
- Planning and Construction of Super Skids
- Easy Connection of Field Devices
- I.V. Bag Liquid Detection
- Identification of Portable Tanks
- Identification of Cryovessels
- Identification of Mobile Containers
- Liquid Level Monitoring In A Large Tank
- Identification of Mobile Containers with Handheld Devices
- Identification of Hose Connections for Precursors
- Identification of Hose Connections in Sterile Areas
- Identification of Hose Connections in Ex Zone 1
- Identification of Big Bags and Bioreactors
- Identification of Single-Use Applications
- Semiconductor